If you learn some basic knowledge about why different types of exhaust smoke appear, you will be able tell a lot about the health of your ATVs engine. It’s almost as if your engine is trying to tell you how it’s feeling. This knowledge will be of good help to determine whether the smoke is normal or if there is a issue causing the smoke, and whether the issue is something you can fix yourself or if its something you need professional help to address.

Why is my ATV smoking?

  • Black exhaust smoke from your ATV usually means your engine gets more fuel than it can ignite.
  • Blue smoke, on the other hand, occurs when unwanted oil is mixing with the air and gas that goes into your engine for combustion.
  • And finally, most ATVs generate some amount of white smoke when the engine is cold due to vapor. Excessive white smoke when the bike is warm on the other hand may indicate a split in your head gasket.

Is all smoke bad?

If you’re anything like me, any new sound, strange smell or behavior of the ATV will need a good explanation before it can be left alone and not be of further concern.

Often times these things turn out to be nothing. It’s worth remembering that not all smoke is bad. If you have a general idea of what is normal and what is not, its easier to live with all the different «symptoms» our machines make from time to time. It may also help you discover potential issues that need addressing before they evolve into something more serious.

Let’s have a closer look at the different types of smoke and what they can indicate. In many cases, there are simple steps you can follow to further examine and even fix unwanted smoke from your engine exhaust.

Black smoke

Black or darker smoke is usually nothing to worry about. This happens if your ATV for some reason gets too much fuel and the combustion becomes out of balance.

Your engine needs a certain ratio between the amount of air and fuel it gets to function properly. This is called the air/fuel ratio.

On an engine without electronic injection, the air/fuel ratio must be set manually by adjusting the carburetor. On an engine with electronic injection, this should be set automatically to the optimum ratio.

If there for some reason is more fuel or less air than the optimal ratio, the fuel mixture becomes overly rich, in other words, the air/fuel mixture becomes too low.

The spark can only ignite a certain amount of fuel per combustion cycle. Any fuel the engine cannot burn in the combustion chamber will be pushed out and will not be ignited before it enters the exhaust system.

This burning of excess fuel after the intended combustion chamber will not be burning optimal, creating the black smoke.

You can start by cleaning or replacing your air filter, depending on what type you have. A dirty filter will prohibit clean air making it through to the combustion chamber.

This means there will be not enough air to combust the fuel inside the cylinder, which will make for a less efficient combustion with black smoke as a result.

If this does not solve your problem you should have a look at some of these other causes to why your motor gets too much fuel:

  • a blocked or damaged fuel return pipe
  • a faulty fuel injector
  • a broken O2 (oxygen) or airflow sensor
  • the fuel pressure regulator may be stuck in the closed position

Blue smoke

Two-stroke

It’s worth noticing that a two-stroke engine will have blue smoke for some time after starting a cold engine. This is perfectly normal and should not be of any concern.

This happens due to left-over fuel and oil from the last time the engine run, making it run a bit rich in the beginning. Using the choke will also add to this.

When warm on the other hand, a properly jetted two-stroke engine should not smoke much. If it does, it’s probably running a bit rich, and needs adjustments made to the carburetor.

Four-stroke

If your exhaust smoke on your four-stroke is blue looking, this is likely because unwanted oil is contaminating the air/fuel mixture. The oil will then be combusting together with the fuel and air, creating blue looking smoke.

If the engine is burning oil, over time you should notice a decrease in the oil levels and you may need to top off with new oil from time to time.

This may or may not be something you need to address, depending on what causes it and whether its something you are willing to live with. Some causes need addressing not to develop further and in time possibly ruin the engine completely.

You will need to start by identifying the reason why the oil is mixing with the air and fuel. In some cases, this can indicate more serious engine issues, but other times it may have a simple explanation and solution.

Not so serious cause: Stuck piston rings

If your ATV has not been ridden in a longer period of time (months, or even years), the piston rings may have become stuck.

This may also happen if all the riding you do is a daily trip to the mailbox and back. The engine will not reach its operating temperature, and the oil will gum up and seize the piston rings.

If this is the case the rings won’t work as intended and oil from the crankcase will squeeze it’s way up, past the pistons and up into the combustion chamber where it will burn and create blue smoke.

Sometimes the rings may come loose and start working properly again just by riding the ATV normally for some time. To speed up this process you can to a couple of things.

Try adding some quality engine cleaner like Marvel Mystery oil to the gas an run like this for a couple of tanks of gas. This should free up the stuck rings in no time with little to no risk of hurting the engine.

If this doesn’t work, you can try to change to synthetic engine oil if your bike is currently running in mineral oil. This will also have a cleaning effect.

It’s always a good idea to talk to your dealer before you try this.

A bit more serious cause: Engine wear, bad seals or engine damage

Over time, any engine will wear. Worn or damaged cylinder, piston, piston rings, worn valve guides/stems and/or bad seals is usually the reason why oil end up inside the combustion chamber where it’s not supposed to be.

Not following the recommended break-in procedure or not following the service schedule recommended by the manufacturer with a regular oil change, may cause premature engine wear.

Another common reason for premature engine wear is dust and dirt getting past the air filter and into the engine.

The small sand particles will pass through the engine where it acts like a sandpaper and wears down the different components. To prevent this from happening you must make sure the air filter is always fitted correctly and replaced or cleaned when its getting damaged or too dirty.

Many skip this crucial part of maintenance which may result in big expenses later on.

Testing

There is a couple of different testing methods you can use to give you an indication as to where your leak is occurring. But you won’t get the definitive answer to whats wrong until you take apart the engine to inspect it visually.

An unwanted pressure in the crankcase

This test is not too accurate, but if you are experienced or if you have a similar vehicle to compare with, it can give you an indication of what is wrong.

While the engine is running, take off the oil filler cap and feel with your hand if there is pressure present. Compare to the healthy engine of a similar bike.

If you feel any significant difference this may indicate that the piston rings or the piston itself are worn or defective. You can also measure if you have the correct equipment.

Compression test

If you have a compression tester available you can continue by testing the compression of the cylinder. The compression tester will measure the engines ability to generate pressure.

However, the test will not be a good indicator for smaller leaks because of the way the compression device works.

You fit the tester in place of the spark plug and crank the engine until you get a stable maximum reading. Compare to factory spec.

The device has a one-way valve preventing air from flowing back between the engine strokes. So even with a small leak somewhere you still should be able to build up a good compression when you crank the engine for a long enough period of time.

If you cannot generate compression, this would indicate a severe issue like a damaged piston ring or a crack in the piston. If air is leaking past the rings, there is a good chance that oil will leak past also.

If the reading is lower than it is supposed to be the engine may need a rebuild. A new piston and rings, and a honing of the cylinder may be sufficient, but it may be a good idea to replace bearings and the oil pump while you are at it.

Consult a mechanic before you attempt a procedure like this on your own.

If you get good compression readings you can move on to the test that is most likely to pinpoint where your problem is located.

Leak-down test

A better way to test what is causing your bike to burn oil and smoke blue smoke is by performing a so-called leak-down test.

If your bike is a four stroke, you can use a leak down tester intended for automotive use. You can find these testers for cheap in almost any automotive supply store. For a two-stroke, you will need a bit different equipment. We will not be going into this procedure in this article.

While the compression test tells you your engines ability to generate pressure, the leak down test tells you it’s ability to hold pressure.

The way the test works is by injecting pressurized air into the cylinder, measure the amount that is leaking over a given time, and then finally listening for where the leak is coming from.

In short, the way you perform the test is by removing the spark plug and turning the engine so the piston is at top-dead-center (TDC). Use a screwdriver to feel when the piston is at its highest point. In this position, the valves should be closed.

To turn the engine you have to pull off the clutch cover and turn the primary clutch manually. Never turn the engine backward!

Make sure you’re doing the test with the engine at operating temperature for most accurate results.

Connect the tool as shown in the included instructions and proceed with the test using compressed air.

You should see from one of the two gauges whether you have a leak or not.

If you do register a leak, with the combustion chamber still pressurized, remove the oil dipstick and oil filler cap and listen for escaping air. If you hear air escaping, the leak is likely in your piston rings.

Then remove the airbox cover and listen for escaping air. If so the leak should be in your intake valve.

Also, listen for air escaping through the exhaust system. If so, the leak is likely from your exhaust valve.

Afterward, you can try performing the same test as a «wet-test». This is done in the same way, but before you fit the test gauge in the spark plug hole, you ad a tablespoon of engine oil down into the cylinder. Then perform the test as normal.

In theory, the oil should act as a seal around the piston, and if your recorded percentage air loss is significantly improved compared when doing the test with only air, the leak is likely from the piston and/or rings. If it’s the same, the leak should be from the valves.

Do not add too much oil as the reduced cylinder volume will affect your readings.

Fixing the more serious issues

After performing these tests, you should have a good idea of why oil is entering the combustion cycle, creating blue smoke.

Using thicker weight engine oil or an oil additive designed to reduce oil leaks might work as a temporary fix to reduce the amount of oil leaking into the cylinder.

But the only way to truly fix the issue is by performing a complete teardown and rebuild of the engine.

White smoke

White smoke is probably not smoke at all, but steam. And fear not, white steam does not necessarily indicate that something is wrong.

From a cold start, most engines will be generating some amount of white steam. This is nothing to worry about and is created because of vapor from the combustion.

But when the ATV engine is at its operating temperature, with the outdoor air temperature not near freezing, and you are still seeing a lot of white steam, something is not right. You could be looking at head gasket failure, or even a cracked cylinder head or cylinder block.

A split in the head gasket will send coolant into the cylinder where the engines attempt of combusting the water will usually result in massive amounts of steam and potentially severe engine damage.

Usually, you will have no problem telling the difference between normal steam from combustion in a cold engine, and the amount of steam that appears from a damaged head gasket or cylinder/cylinder head.

If this happens, stop your bike immediately to prevent further damage, and order an appointment at a qualified mechanic.